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Next Generation Roof Decks Help Fortify Homes Against Storms

June 27, 2017

On residential and commercial building projects for Sapphire Homes in Gulfport, Mississippi, general contractor John Price has to deal with a lot of rain. Even outside the June-to-November hurricane season, rain is an almost daily reality on build sites in the coastal city, and that can spell trouble for roofs. Price relies on roof deck products that help achieve quick rough dry-in and ensure long-term durability under potential storm threats.

“From light showers to tropical storms, oceanfront builds in Gulfport need to stand up to heavy downpours and high winds during and after the build.” Price said.

To provide added protection beyond that of traditional oriented strand board (OSB) and felt roof deck assemblies, Sapphire Homes uses ZIP System® roof sheathing and tape to build a more resilient sealed roof deck. Plus, it helps homeowners meet voluntary resilient building standards that can help reduce wind insurance premiums.

Price switched from traditional OSB and felt to ZIP System® sheathing and tape, featuring a built-in underlayment that eliminates the need for felt. ZIP System sheathing and tape is an innovative structural roof and wall system with an integrated water-resistive barrier that streamlines the weatherization process. The system helps Sapphire Homes get projects dried in quicker in the rain-heavy Gulf Coast area.

Frequent rain isn't typically a problem for builds that use ZIP system products, Price noted.

"If you’re in the house looking up, you can see there aren’t any gaps between the boards," he said. "And there’s no discoloration that would indicate water intrusion that you often see with alternative roofing products. Even after heavy rains, the roof interior looks good as new, so we’re confident it is sealed tightly.”

Sapphire Homes owner Jason Garner said durability became a top priority for the company due to the area’s history of devastating hurricane damage, including destruction from Hurricane Katrina in 2005.

“Though it’s been over 10 years since Hurricane Katrina, waterfront areas have been slow to re-build because of insurance costs,” said Garner. “By creating more ‘insurable’ homes by following voluntary building guidelines created to help engineer storm-resistant homes, we hope to help lead this community back to enjoying the natural amenities of waterfront home ownership.”

Sapphire Homes follows FORTIFIED® Homes guidelines to make each of their projects as strong and weather resistant as possible. The FORTIFIED Homes program was created by the Insurance Institute for Business and Home Safety (IBHS) to help offer disaster protection for homes in areas susceptible to natural disaster.

Formulated after over twenty years of research, FORTIFIED Homes offers a set of design and construction standards that goes above building code requirements to help homes resist damage from natural hazards. Homes are inspected by FORTIFIED Homes professionals and certified, which can enable homeowners to receive insurance benefits.

“The roof is the most vulnerable part of the entire house,” Price said. “In areas prone to storms, high winds and hurricanes, shingles are likely going to blow off. In traditional homes, the last line of defense against water intruding through the roof deck is a weatherproof barrier – usually a thin layer of felt – and that will probably blow off, too. Once it does, water can pour in and ruin drywall, flooring and almost everything else on each level of your home. If your roof fails to keep the water out, you’re going to experience significant and costly damage to the rest of your house.

“With ZIP System sheathing and tape, when shingles blow off you have a built-in layer of protection that’s not going anywhere,” he added. “Because the weatherproof barrier is fused directly to the panels and acrylic tape seals the seams, your roof and house are much better protected.”

Introduced in 2006 for exterior wall and roof applications, ZIP System sheathing and tape is changing how professionals achieve tight weather-resistant, tight building enclosures.

 “We build to a higher standard to meet FORTIFIED guidelines because that’s the company we want to be,” Price said. “We use ZIP System sheathing and tape because it’ a superior product. We want to go above and beyond, and ZIP System products help us do that.”

This blog was developed by Huber Engineered Woods. All posts, sponsored and un-sponsored have been reviewed and approved by the Sustainable Community Media Editorial Team to ensure quality, relevance/usefulness and objectivity.


Topics: Building Green, Certification / LEED, Lumber and Structured Panels, Roofing

Companies: Huber Engineered Woods


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